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Micro Component Manufacturing

High Volume Micro Component Manufacturing

Sub-Micron Precision. Production-Scale Reliability.

Precision Micro Machined Components for Complex, High-Tolerance Applications

Micro component manufacturing is the process of producing extremely small, highly accurate parts and features—often measured in microns—for demanding applications. These parts are critical to the function of devices in medical, aerospace, semiconductor, and microelectronics industries where space is limited and tolerances are tight.

Nanotech Precision is a leader in high-volume micro component manufacturing, trusted by OEMs and Tier 2 suppliers in regulated industries. Our roots in high-precision tooling and extensive experience in micro EDM, Swiss machining, and femtosecond laser cutting allow us to deliver unmatched repeatability and sub-micron precision at production scale. Ideal for applications like medical micro parts, aerospace micro features, and microelectronic components, our advanced technology ensures consistency across even the most demanding specifications.

micro component machining

What Is Micro Component Manufacturing?

Micro component manufacturing involves machining or fabricating tiny parts—often less than a few millimeters in size—with extreme precision. These parts may contain micro holes, fine slots, or intricate geometries that require specialized tools, programming, and machine platforms to achieve reliable results.

Think of a micro component like a mechanical fingerprint: small, complex, and absolutely unique to its application. Manufacturing them at scale requires not only the right machines, but also a repeatable process and deep understanding of materials and part behavior at micro scale. That’s where Nanotech Precision excels.

As industries continue to miniaturize and devices get more complex, micro component manufacturing becomes essential to innovation. Whether it’s a catheter tip for a medical device, a connector for a satellite, or a conductive tab for a battery, these parts must be produced with zero margin for error.

Our Capabilities in Micro Component Manufacturing

Precision That Sets Us Apart

  • Sub-micron accuracy and high repeatability
  • Wire EDM with 30μm–70μm wire for ultra-fine features
  • Femtosecond laser cutting with no heat-affected zone
  • Swiss machining optimized for micro diameters and small features
  • Capable of producing hundreds of thousands of identical micro parts with minimal tool wear or variation

End-to-End Solutions

  • Full R&D-to-production transition through our Innovation Lab
  • In-house design consultation, tooling, machining, and quality control
  • Collaboration with OEM engineers on manufacturability
  • Scalable to support prototyping, pre-production, and high-volume manufacturing

Features, Benefits, and Applications

Features

  • Surface finishes: Ra < 0.1 µm
  • Part size: <1mm to ~20mm with complex features
  • Swiss, EDM, and femtosecond laser platforms

Benefits

  • Burr-free edges, reduced secondary ops
  • Trusted by medical, aerospace, and electronics OEMs
  • Repeatable, consistent quality across production runs
  • Accelerated time-to-market through R&D support
  • Precision with high-speed, lights-out capability

Applications

  • Medical catheter components
  • Aerospace sensor nozzles
  • Semiconductor interconnects
  • Microelectronic probes/contactors

Why Choose Nanotech Precision for Micro Component Manufacturing?

With over 30 years of experience rooted in precision tooling, Nanotech Precision offers unmatched micro manufacturing capabilities. Our proprietary processes, innovative workholding, and production-ready mindset help clients move seamlessly from R&D prototypes to long-term manufacturing—with accuracy and reliability built into every step. When precision and repeatability are non-negotiable, OEMs trust Nanotech.

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