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Femtosecond Laser Cutting & Micromachining

Ultra-Precise. Burr-Free. No Heat-Affected Zone.

When a micro feature demands finesse no conventional process can deliver, OEMs partner with Nanotech Precision. Our femtosecond laser micromachining services produce burr-free micro features in the most sensitive materials.

Precision Femtosecond Laser Cutting for Complex, High-Tolerance Micro Components

Femtosecond laser cutting is a non-thermal, ultra-precise micromachining process that uses ultra-short laser pulses — measured in quadrillionths of a second — to remove material without generating heat. This enables machining of fine features like micro holes and slots with no heat-affected zone (HAZ), no tool wear, and no material distortion.

At Nanotech Precision, our femtosecond laser machining services deliver sub-micron accuracy and repeatability across a wide range of materials and geometries. From medical devices to aerospace sensors and semiconductor components, we offer femtosecond laser processing for micro features that demand the highest levels of surface quality and dimensional precision. Ideal for micro hole drilling, fine slotting, and surface texturing, our femtosecond laser platform unlocks design possibilities not achievable with conventional machining.

Kapton, Garolite, Tungsten, Peek

What Is Femtosecond Laser Micromachining?

Femtosecond laser micromachining — also known as femto laser cutting or femtosecond laser drilling — is a laser-based process using pulses so short they avoid transferring heat to the surrounding material. That makes it especially valuable for precision components in heat-sensitive applications like medical implants, microelectronics, and aerospace components.

Imagine cutting an intricate design into tissue paper without burning or tearing it. Femtosecond lasers offer that level of finesse — but for materials like titanium, polymers, and even precious metals. The pulse vaporizes material on contact, without friction, heat, or mechanical stress, producing burr-free edges, tight tolerances, and ultra-clean surfaces.

Modern manufacturing increasingly demands features below 25 microns in diameter or width, with consistent results across high-volume runs. Femtosecond laser machining lets engineers push the limits of design while maintaining reliability, precision, and repeatability — especially in regulated industries.

Our Capabilities in Femtosecond Laser Micro Machining

Precision That Sets Us Apart

  • Sub-micron accuracy (demonstrated 0.5 micron tolerance)
  • Hole diameters under 25 microns, slots under 20 microns
  • 5-axis femtosecond laser equipment with stable, repeatable motion control
  • No heat-affected zone (HAZ), no tool wear, and no post-processing required
  • Cylindrical micro holes up to 8–10x diameter depth
  • Ideal for intricate micro feature additions on Swiss-turned or EDM parts

End-to-End Solutions

  • Full integration with Swiss machining, EDM, and micro component workflows
  • R&D-to-production support through Nanotech’s Innovation Lab
  • Process engineers with deep expertise in ferrous/non-ferrous metals, polymers, and exotic alloys
  • OEM collaboration for custom tooling, part validation, and production ramp-up

Features, Benefits, and Applications

Features

  • Accuracy: ±0.5–1 micron
  • No burrs, no thermal distortion
  • 5-axis workpiece control for advanced geometries
  • Works on metals (titanium, Inconel, MP35N, tungsten), polymers (PEEK, polyimide), and precious metals (gold, platinum)
  • Supports turned parts, tubes, flat sheets, and hybrid geometries
  • Flexible for both prototypes and full production

Benefits

  • Eliminates costly secondary finishing or deburring
  • Maintains the mechanical properties of sensitive materials
  • Enables complex micro features impossible via traditional machining
  • Reduced tooling costs and faster production cycles
  • Trusted in medical, aerospace, semiconductor, and electronics manufacturing

Applications

    • Micro catheter holes and slots
    • Textured surfaces for implant bonding
    • Laser marking and traceability
    • Aerospace sensor cutouts
    • Semiconductor and circuit micromachining

A Femtosecond Laser Partner Built for Shared Success

Clients choose Nanotech Precision when accuracy, material control, and design freedom can’t be compromised. Our femtosecond laser machining services combine advanced technology with deep process expertise to deliver ultra-precise micro features that support high-volume production.

With in-house engineering, cross-disciplinary integration across multiple work centers, and a genuine passion for solving complex challenges, we’re a trusted partner in regulated, innovation-driven industries. We don’t try to win every project — we build responsible relationships with people who value what we bring to the table, and then we deliver, order after order.

Frequently Asked Questions

Who is your ideal customer?

Nanotech Precision partners with OEMs in regulated industries that share alignment in values and purchase components with micro features at high volumes. The Innovation Lab partners with R&D groups in regulated industries developing next generation products. We target ideal-fit partners who share our values and have the potential to become strategic, long-term customers.

What is a heat-affected zone, and why does femtosecond laser machining avoid it?

A heat-affected zone (HAZ) is the region around a cut where heat from a machining process alters the material’s structure. Because femtosecond pulses are so short, material in focus is vaporized before heat can spread — so there’s effectively no HAZ, no thermal distortion, and no change to the surrounding material’s properties.

What is the smallest feature you can produce?

We can produce hole diameters under 50 microns and slots under 25 microns, with demonstrated tolerances around 0.5 micron. Share your drawing and we’ll confirm what’s achievable for your geometry and material.

What materials can you machine with the femtosecond laser?

A wide range — metals such as titanium, MP35N, and tungsten carbide; polymers such as PEEK and polyimide; and precious metals such as gold and platinum. If you’re working with an unusual or heat-sensitive material, ask us.

When should I choose femtosecond laser over EDM or Swiss machining?

Femtosecond laser is ideal for ultra-fine features, heat-sensitive materials, and burr-free results with no secondary finishing. It also pairs well with Swiss-turned or EDM parts when a component needs micro features added. We’ll help you choose — or combine — the right process for your part.

Can you add micro features to parts made by other processes?

Yes, we can add intricate micro features to Swiss-turned or EDM’d parts within a single in-house workflow.

Do you support both prototypes and high-volume production?

Yes. The process is flexible for prototyping and scales to full production, with R&D-to-production support through our Innovation Lab.

What certifications do you hold?

Nanotech Precision is ISO 13485:2016 certified (Cert. #5747MED001) and CMMC 2.0 Level 2 certified

Ready to Get Started?

Let’s talk about your femtosecond laser machining project. Send us your drawing or your challenge, and we’ll let you know how we can best support your needs.  

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